Technology
technological design
Manufacturing processes
The first stage of the process
Planning phase
The production of the products is always preceded by the thorough design work of our technology department. The design of the casting pattern and manufacturing technology of complex castings is aided by the application of a 3D design program.
The first stage of the process
Simulation phase
A tervezés során elkészül az adott termékre szabott gyártási technológia, szükség esetén dermedés-szimulációs program alkalmazásának segítségével.
The second stage of the process
Making a mold
Based on the guidelines of our technology department, we undertake the preparation of the casting sample sets required for the production by involving a number of reliable subcontractors with a long history of cooperation.
The third stage in the process
Forming, core making, assembling
Molds are made with room temperature bonding resin sand mixtures in mold cabinets of various sizes. Our largest mold cabinets are 8000 × 2000 mm, resp. They measure 4200 × 3750 mm. Forming is done using screw mixing machines. Our skilled workers, who are properly trained at regular intervals, play a very important role in our production technology, which specializes in the production of small series and individual products.
The third stage in the process
Production of Cores
Core making hot-box; Croning; Cromit
Made from a mixture of hand-formed cores, sand and cold-setting resin.
The third stage in the process
Assembly
Prior to assembling the mold, the molds are provided with a heat-resistant coating for the best material quality available.
The fourth stage of the process
Smelter
The smelting process for the various grades of cast iron takes place in three induction furnaces.
Increased or high strength cast iron materials are fabricated by modern cauldron metallurgical methods.
The fourth stage of the process
Melting and casting
Increased or high strength cast iron materials are fabricated by modern cauldron metallurgical methods.
The fifth stage of the process
Blasting and Cleaning
Surface metal cleanliness is ensured by the use of steel grit blasting equipment. Fine cleaning is done with grinding machines and hand tools with cutting discs.
The sixth stage of the process
Machining
In order to provide the fullest possible customer service, we have a group of subcontractors with a long history of co-operation, thus ensuring the possibility of pre-processing and finishing the castings if required.
The seventh stage of the process
Surface tratment
If required, we supply the manufactured products with primer painting and we also undertake the painting of the castings with the involvement of a subcontractor.
The eighth stage of the process
Packaging
Depending on the method of delivery and the customer's order, we undertake to pack the products on pallets or in accordance with the rules of sea and air transport.
